Double-disc grinding machines with blades are widely used in the manufacturing industry, especially in the process of high-precision finishing and machining of flat parts. It can be used for various materials, such as steel, aluminum, copper, etc., and is suitable for workpieces of different shapes and sizes, such as planes, surfaces and holes.
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Product descriptionHorizontal Double Disc Grinder is suitable for all kinds of materials from metal industries, glass, ceramics and plastics to semi-conductor industries. Workpieces can be Tungsten Carbide, Sinter Metal, Hard Metal, Bronze, Aluminum, Quartz, Crystal, Sapphire, Optical Glass, MLCC, Ceramic Substrate, Zirconium, Engineering Plastics, Composite, NTC Substrate, PZT Substrate, Diamond dicing Blade, Ferrite, Silicon, Silicon Carbide, etc.Parameters of machine toolng accuracyItemSingle bitParameter numberWorkpiece diametermm20—180Workpiece thicknessmm1.5-40Grinding wheel diamet
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Performance characteristics of double disc grinding:The double disc grinding stands out in the manufacturing industry with its excellent performance characteristics. Its compact and unique design not only simplifies the cumbersome operation process, but also greatly improves the production efficiency.
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Carbon ceramic brake disc double disc grinding has the following advantages:1. High temperature resistance: Carbon ceramic brake disc has excellent heat resistance, can withstand high temperature braking friction and is not easy to produce attenuation or thermal cracks. This allows them to maintain stable braking performance during high-speed driving or emergency braking.2. Wear resistance: Carbon ceramic brake disc has higher wear resistance than traditional iron brake disc.
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The double disc grinding, as an indispensable high-precision machining machine in modern industry, is leading the way in revolutionizing machining technology with its unique feeding method. Its design concept focuses on realizing an efficient and safe machining process to ensure that every workpiece achieves the desired results.In the feeding area, the double disc grinding utilizes a carefully designed feed tray that allows the product to be fed into the grinding zone without error.
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This grinding method is commonly used for applications where tight tolerances and high surface quality are required, such as cylindrical parts used in automotive, aerospace, and hydraulic industries.One of the main advantages of cylinder double disc grinding is its ability to achieve precise parallelism and flatness on cylindrical surfaces.
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Cylinder double disc grinding is a specialised shape of grinding that is used to attain specific parallelism and flatness on cylindrical workpieces. It is a manner the place two grinding wheels, normally made of abrasive material, are used to concurrently grind each aspects of a cylindrical workpiece.In cylinder double disc grinding, the workpiece is generally positioned between two rotating grinding wheels, which are set up on parallel axes.
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Grinding of carbon ceramic brake disc is a new type of high performance brake disc material, which is composed of carbon fiber and ceramic. It has many advantages over the traditional steel brake disc. The following are the advantages of carbon ceramic brake disc grinding:1. Lightweight: Carbon ceramic brake disc is lighter than steel brake disc, because its main component is carbon fiber composite material. The advantage of lightweight allows for reduced vehicle mass, which improves acceleration performance and reduces fuel consumption and emissions.2.
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The MY7650B disc is suitable for factors with one-of-a-kind shapes and components that desire to be ground on the higher and decrease surfaces, in unique some factors with increased perpendicularity, flatness and parallelism requirements.Working accuracy:Parallel difference0.002Flatness0.002Thickness difference0.02Surface roughnessRa0.32Main technical parameters:ItemUnitParameterWorkpiece diametermmФ3-Ф60Wheel diametermm8-60Wheel diametermmФ500Feeding pan diametermmФ720Feed pan speedr/min0.5-2.5Spindle speedr/
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Performance characteristics of double disc grinding machine:1. The double disc grinding machine adopts the core component of high-precision ball screw in the feeding mechanism, and this design ensures that the machine tool can achieve extremely high precision and stability during operation. With its unique working principle, the ball screw realizes efficient and precise feed movement, thus ensuring the accuracy and consistency of workpiece machining.
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As the core equipment in modern industrial manufacturing, double disc grinding machines have a high level of automation, and one of their most notable features is the realization of automatic loading and unloading. The realization of this function means that in the tedious processing, workers no longer need to manually place the workpiece on the grinder, nor do they need to personally remove the workpiece after processing is completed.
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The significant performance advantage of the double disc grinding machine, a leader in modern precision machining, lies in its integrated synergistic analysis of dimensional stability and grinding wheel compensation. This innovative design ensures that the dimensional accuracy of the workpiece is precisely controlled during the machining process.
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The carbon ceramic brake disc double-sided grinding has the following advantages:1. High precision machining: The carbon ceramic brake disc double end grinding machine has a high-precision grinding system and control technology, which can achieve precise machining of carbon ceramic brake discs.
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Brake disc double-sided grinding has the following advantages:1. High precision: Brake disc double-sided grinding can precisely control the grinding process, making the grinding results with high precision and stability. It can achieve micron level grinding accuracy to meet the requirements of various precision parts.2. High efficiency: Brake disc double-sided grinding has two independent grinding heads, which can grind the two opposite surfaces of the workpiece at the same time, greatly improving the processing efficiency.
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Features and benefits:1. The spindle of double disc grinding machine is made of 40Cr material, has undergone forging, annealing, normalizing, quenching and tempering, high frequency quenching and stability treatment.2. The guide rail of the double disc grinding machine is made of Gr15 material; The inlet and outlet plate are made of 65Mn material; Feeding adopts high-precision ball screw assembly.3. The spindle of the double disc grinding machine has no spline and does not do telescopic movement.
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Features and benefits:1. The special fixture is designed for grinding the two end faces of the carbon ceramic brake disc, which meets the process requirements of flatness, parallelism and thickness difference of the two sides of the carbon ceramic brake disc, and realizes the one-time grinding of the two sides of the carbon ceramic disc.2. The grinding head of the carbon ceramic brake disc grinding machine moves as a whole to complete grinding, with strong rigidity and outstanding stability.
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Features and benefits:1. The structure of double disc grinding machine is designed with heat insulation, which successfully solves the influence of grinding heat on the machine tool. The machine tool can work continuously for a long time with stable precision.2. The double disc grinding machine is equipped with arrangement of automatic loading and automatic unloading, which not only avoids collision injury, but also reduces labor intensity. The grinding and feeding time is completely coincident.3.
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As an advanced machining equipment, double disc grinding machine has become the right-hand man in many industrial fields with its unique design and powerful functions. One of its most notable features is the use of two parallel grinding wheels grinding parts at the same time.This design enables the double disc grinding machine to grind from both end faces of the part at the same time during the processing process, which greatly improves the processing efficiency.
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Features and advantages of grinding machine:1. When the double disc grinding machine is working, the ground products are isolated from each other to avoid mutual collision and damage. The feeding speed is stable. There is no residual product in the grinding area after machine’s shutdown.2. The structure of the double disc grinding machine is scientifically optimized, The problem of easy accumulation and blockage of grinding wheel’s ash and iron cutting filings has been completely solved in structure through automatic water flushing.3.
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Features and advantages of grinding machine:1. Because the feeding disc of the double disc grinding machine sends the workpieces to the grinding area, the collision between the workpieces can be avoided. The grinding and feeding time is completely coincident. There is no residual workpiece in the grinding area after shutdown.2. The structure of double disc grinding machine is designed with heat insulation, which successfully solves the influence of grinding heat on the machine tool. The machine tool can work continuously for a long time with stable precision.3.
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Features and benefits:1. The precision double disc grinding machine can realize the one-time clamping of the processed parts, complete the processing process at one time, and realize the double-side grinding of the parts at one time.2. The bed of the precision double disc grinding machine is designed with heat insulation to ensure that the machine can work continuously for a long time without affecting the accuracy.3. The double disc grinding machine system has the function of historical data recording and inquiry.
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One of the key safety features of the double disc grinder is the collision avoidance function of the grinding wheels and fixtures. Collision avoidance is particularly important in complex and changing operating environments where the grinding wheel and fixture may come into contact accidentally due to a variety of factors. This function relies on a series of high-precision sensors and an advanced control system.
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Features and benefits:1. The design of the through-type double disc grinding machine solves the influence of grinding heat on the deformation of the machine tool, ensures that the machine tool works continuously for a long time, and has relatively good accuracy stability.2. The through-type double disc grinding machine is equipped with a hydraulic system, which successfully eliminates the ball screw clearance, prolongs the life of the ball screw, and keeps the grinding machine in optimal working condition at all times.3.
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Features and benefits:1. The reciprocating double disc grinding machine is designed with heat insulation so as to ensure that the machine tool can work continuously for a long time without affecting the accuracy.2. The feed of the reciprocating double disc grinding machine adopts high precision ball screw, and the guide rail adopts V-shaped steel inlaid needle roller bearings.3. The grinding head of the reciprocating double disc grinding machine takes an entire movement pattern, so as to make the machine tool to be with strong rigidity.4.
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