Carbon Ceramic Brake Disc Processing Process-manufacture,factory,supplier from China

(Total 24 Products for Carbon Ceramic Brake Disc Processing Process)
Grinding of carbon ceramic brake disc is a new type of high performance brake disc material, which is composed of carbon fiber and ceramic. It has many advantages over the traditional steel brake disc. The following are the advantages of carbon ceramic brake disc grinding:1. Lightweight: Carbon ceramic brake disc is lighter than steel brake disc, because its main component is carbon fiber composite material. The advantage of lightweight allows for reduced vehicle mass, which improves acceleration performance and reduces fuel consumption and emissions.2.
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Carbon ceramic brake disc double disc grinding has the following advantages:1. High temperature resistance: Carbon ceramic brake disc has excellent heat resistance, can withstand high temperature braking friction and is not easy to produce attenuation or thermal cracks. This allows them to maintain stable braking performance during high-speed driving or emergency braking.2. Wear resistance: Carbon ceramic brake disc has higher wear resistance than traditional iron brake disc.
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Features and benefits:1. The special fixture is designed for grinding the two end faces of the carbon ceramic brake disc, which meets the process requirements of flatness, parallelism and thickness difference of the two sides of the carbon ceramic brake disc, and realizes the one-time grinding of the two sides of the carbon ceramic disc.2. The grinding head of the carbon ceramic brake disc grinding machine moves as a whole to complete grinding, with strong rigidity and outstanding stability.
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The carbon ceramic brake disc double-sided grinding has the following advantages:1. High precision machining: The carbon ceramic brake disc double end grinding machine has a high-precision grinding system and control technology, which can achieve precise machining of carbon ceramic brake discs.
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Carbon ceramic brake disc grinding has the following advantages:1. High machining accuracy: Since the horizontal double-end face grinder has two grinding heads, it can grind both surfaces of the workpiece at the same time, making it easier to control the parallelism, perpendicularity and surface roughness of the workpiece, thereby achieving higher processing accuracy.2. Improve production efficiency: The horizontal double-end face grinder can perform double-end face grinding at the same time.
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Product advantage:1. High precision: The use of numerical control technology and precision grinding head can achieve grinding accuracy to ensure the surface flatness and dimensional accuracy of the brake disc.2. High efficiency: Double end grinding makes it possible to grind both surfaces of the brake disc at the same time, which greatly improves the processing efficiency and reduces the processing time.3.
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Features of grinding of carbon ceramic brake disc:1. High Precision: The double end face grinding machine is equipped with a high-precision grinding wheel and a PLC control system, which ensures high grinding accuracy and stability.2. Easy Operation: The machine is designed with a user-friendly interface and a simple control panel. Operators can easily set the grinding parameters and monitor the grinding process.3.
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CNC Double End Grinding Machine SX100D-5W,Carbon ceramic brake disc in order to solve the characteristics of wear and weight reduction and the use of special materials, but also brought difficult processing problems, this machine tool for the processing of carbon ceramic brake disc was born, my company has independent intellectual property rights, can complete the carbon ceramic brake disc at both ends of the same high-precision grinding.Working accuracy:Parallel difference0.008Flatness0.008Thickness difference0.015Surface roughnessRa0.32Main technical parameters:ItemUnitParameterMaximum machi
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Brake disc double-sided grinding has the following advantages:1. High precision: Brake disc double-sided grinding can precisely control the grinding process, making the grinding results with high precision and stability. It can achieve micron level grinding accuracy to meet the requirements of various precision parts.2. High efficiency: Brake disc double-sided grinding has two independent grinding heads, which can grind the two opposite surfaces of the workpiece at the same time, greatly improving the processing efficiency.
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Product advantages:1. Efficient: The double-end face grinder adopts a double-head design, which can grind both surfaces of the workpiece at the same time, thereby improving processing efficiency. Compared with a single-end grinder, it can complete twice the processing tasks at the same time, saving time and labor costs.2. Accurate: The double-end grinder has a high-precision control system and stable mechanical structure, which can achieve precise grinding of workpieces. It can process flat, round or other shaped surfaces of the workpiece to ensure processing accuracy and surface quality.3.
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Features:1. The machine features a box structure with a vertical shaft for the table and platen. Lower grinding heads for reliable rigidity and thermal stability.2. The design of the spindle is a combination of double cylindrical roller bearing and bi-directional angular contact thrust ball bearing for greater stability and bending stress on the spindle.3.
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The machine can be used for grinding diesel connecting rod, carbon ceramic plate, carbon ceramic brake disc, cylinder head, valve block, square cylinder head and other large specification parts with high precision grinding, using reciprocating motion, cutting in grinding, mainly by four-axis CNC system; Anti-collision system of grinding wheel and fixture; Automatic lubrication system; Hydraulic and pneumatic systems, etc., Marposs measurement system automatically realizes 100% full inspection, automatic grinding, automatic compensation, automatic dressing, automatic cleaning, automatic lubrica
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Features and advantages :1. The design of bicycle disc brake double sided face grinding machine solves the influence of grinding heat on the deformation of the machine tool, ensures that the machine tool works continuously for a long time, and has relatively good accuracy and stability.2. The bicycle disc brake double sided face grinding machine is equipped with hydraulic system, which can successfully eliminate the ball screw clearance, prolong the life of the ball screw, and keeps the grinding machine in the best working condition all the time.3.
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In today's industrial manufacturing field, high-precision and high-efficiency processing technology has become an indispensable part. To meet this demand, an advanced double disc grinding machine has been introduced, designed to handle hard, brittle, thin non-metallic parts as well as metal thin precision parts.For non-metallic parts, such as mobile phone frames and ceramic workpieces, the double disc grinding machine shows excellent performance. As an important part of the mobile phone, the appearance and accuracy of the mobile phone frame directly affect the user's experience.
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As an advanced machining equipment, double disc grinding machine has become the right-hand man in many industrial fields with its unique design and powerful functions. One of its most notable features is the use of two parallel grinding wheels grinding parts at the same time.This design enables the double disc grinding machine to grind from both end faces of the part at the same time during the processing process, which greatly improves the processing efficiency.
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Features and benefits:1. The precision double disc grinding machine can realize the one-time clamping of the processed parts, complete the processing process at one time, and realize the double-side grinding of the parts at one time.2. The bed of the precision double disc grinding machine is designed with heat insulation to ensure that the machine can work continuously for a long time without affecting the accuracy.3. The double disc grinding machine system has the function of historical data recording and inquiry.
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Features and Advantages:1. A lifting and lowering mechanism is installed on the connecting rod conveyor belt of the connecting rod processing line, which is used to adjust the height of the V-shaped trough and change the inclination angle of the conveyed connecting rod. It can meet the conveying requirements of connecting rods with different specifications. Height adjustment range: 60mm (can also be specially designed as required).2. The width of the supporting rod of the connecting rod conveyor belt of the connecting rod processing line is adjustable. The width adjustment range is 30mm.
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Performance characteristics of double disc grinding:The double disc grinding stands out in the manufacturing industry with its excellent performance characteristics. Its compact and unique design not only simplifies the cumbersome operation process, but also greatly improves the production efficiency.
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As the core equipment in modern industrial manufacturing, double disc grinding machines have a high level of automation, and one of their most notable features is the realization of automatic loading and unloading. The realization of this function means that in the tedious processing, workers no longer need to manually place the workpiece on the grinder, nor do they need to personally remove the workpiece after processing is completed.
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Introduction to Vertical brake disc double side grinding machine:A vertical double end face grinding machine, also known as a vertical double disc grinder, is a specialized piece of equipment used for precision grinding of flat and parallel surfaces on workpieces. It features two grinding wheels mounted vertically, with one on each side of the workpiece, allowing simultaneous grinding of both faces.The main components of a vertical double end face grinding machine include the machine base, grinding wheel spindles, workpiece clamping system, coolant system, and control system.
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Double-disc grinding machines with blades are widely used in the manufacturing industry, especially in the process of high-precision finishing and machining of flat parts. It can be used for various materials, such as steel, aluminum, copper, etc., and is suitable for workpieces of different shapes and sizes, such as planes, surfaces and holes.
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Features and benefits:1. This CNC full-automatic double disc grinding machine realizes the process of automatic loading and unloading, to start automatic grinding when workpieces are available and stop grinding when workpieces are not available. The measurement system achieves overall inspection and automatic compensation with the function of isolation of waste products; Waste products automatically go to the next process. It is an intelligent process that it can realize automatic dressing of grinding wheel and self-diagnosis of faults without manual intervention.2.
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The significant performance advantage of the double disc grinding machine, a leader in modern precision machining, lies in its integrated synergistic analysis of dimensional stability and grinding wheel compensation. This innovative design ensures that the dimensional accuracy of the workpiece is precisely controlled during the machining process.
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CNC automated grinding machine can realize one clamping of the processed parts, complete the processing process at one time, and realize the one-time grinding of the two sides of the parts; Marposs measurement system mechanically realizes one hundred percentage full inspection and computerized isolation of waste products; automated grinding, automated compensation, automated dressing, automated cleaning, automated lubrication, failure, automated stop work and alarm, with fault self-diagnosis and historic record query function. Working accuracy
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Relate News
The carbon ceramic brake disc has stable braking performance, no noise, light weight and small friction loss, and the carbon ceramic brake disc has high mechanical strength, can bear great shearing force and pressure, and can dissipate heat quickly; The carbon ceramic brake disc also has good braking performance and high temperature resistance; The service life of carbon ceramic brake disc is much longer than that of ordinary brake disc, which is the biggest advantage different from metal brake disc. In order to solve the characteristics of wear resistance and weight reduction, carbon cer
Carbon ceramic brake disc is a kind of brake disc made of carbon ceramic material, which has many excellent properties, so that it has been widely used in the field of braking. First of all, the carbon ceramic brake disc braking performance is very stable, almost no noise, which makes it ideal for occasions where high-precision braking is required. Secondly, the carbon ceramic brake disc is very light in weight, which makes the vehicle more flexible, while also reducing energy consumption.
In the field of high-performance automobiles and racing cars, carbon ceramic brake discs have become a key component for improving braking performance and reducing body weight due to their excellent wear resistance and lightweight characteristics. However, this revolutionary material has brought unprecedented challenges in processing and manufacturing while bringing about a leap in performance - its extremely high hardness and brittleness make traditional processing methods difficult, inefficient and costly.
Process optimization and efficiency improvement of double disc grinding machine is a key link in the pursuit of high quality and high efficiency production in modern manufacturing industry. As precision machining equipment, the machines play an important role in many fields such as automotive parts, aerospace, optical lenses and so on. However, in the face of increasing processing demand, how to further optimize its process and improve efficiency has become a hotspot for the industry.Process optimization is the basis for double disc grinding machine to improve efficiency.
As an efficient precision machining equipment, double disc grinding machine has a wide range of applications in many fields such as machinery manufacturing, automotive parts, electronic components and so on. In order to give full play to the advantages of double disc grinding machine and improve the processing quality and efficiency, it is crucial to optimize its grinding process and parameters.First, the grinding process of double disc grinding machine1.
The wide application of double disc grinding machines in industrial production relies heavily on the correct selection of tools and the optimisation of the grinding process. The reasonable configuration of these two aspects directly determines the quality, precision and productivity of the machined parts.Tool selection is the key link in machine. The first thing to consider is the material of the tool. Common tool materials include corundum, silicon carbide and so on.
In the field of electronics manufacturing, ceramic electronic parts are widely used in various high-end electronic devices and systems due to their unique physical and chemical properties. However, the high hardness and brittleness of ceramic materials make it extremely difficult to process, especially in the pursuit of high precision and high efficiency, the traditional processing methods have been difficult to meet market demand.
In the machining process of double disc grinding machine, the selection and application of coolant is crucial, which directly affects the machining quality, tool life, productivity, and machining costs and other aspects.First of all, the main role of the coolant includes cooling, lubrication, cleaning and rust prevention. The cooling effect is to take away the large amount of heat generated during the grinding process, preventing the workpiece and tool from overheating, thus avoiding thermal deformation and burns.
With the popularity of cycling and the continuous improvement of bicycle performance, the quality and precision of disc brakes, as a key brake component, are crucial to the performance and safety of the whole bicycle. In the manufacturing process of disc brakes, precision grinding is an important process to ensure the flatness, thickness consistency and surface quality of brake discs. As a kind of high-efficiency precision machining equipment, it becomes an important choice for bicycle disc brake grinding due to its unique machining characteristics.
As a leader in modern precision machining technology, double disc grinding machines are increasingly used in the manufacturing field. Especially in the automobile manufacturing industry, double face grinding machine has shown its irreplaceable important position.