Processing Method For Carbon Ceramic Brake Disc-manufacture,factory,supplier from China

(Total 24 Products for Processing Method For Carbon Ceramic Brake Disc)
Grinding of carbon ceramic brake disc is a new type of high performance brake disc material, which is composed of carbon fiber and ceramic. It has many advantages over the traditional steel brake disc. The following are the advantages of carbon ceramic brake disc grinding:1. Lightweight: Carbon ceramic brake disc is lighter than steel brake disc, because its main component is carbon fiber composite material. The advantage of lightweight allows for reduced vehicle mass, which improves acceleration performance and reduces fuel consumption and emissions.2.
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Features and benefits:1. The special fixture is designed for grinding the two end faces of the carbon ceramic brake disc, which meets the process requirements of flatness, parallelism and thickness difference of the two sides of the carbon ceramic brake disc, and realizes the one-time grinding of the two sides of the carbon ceramic disc.2. The grinding head of the carbon ceramic brake disc grinding machine moves as a whole to complete grinding, with strong rigidity and outstanding stability.
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Carbon ceramic brake disc double disc grinding has the following advantages:1. High temperature resistance: Carbon ceramic brake disc has excellent heat resistance, can withstand high temperature braking friction and is not easy to produce attenuation or thermal cracks. This allows them to maintain stable braking performance during high-speed driving or emergency braking.2. Wear resistance: Carbon ceramic brake disc has higher wear resistance than traditional iron brake disc.
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The carbon ceramic brake disc double-sided grinding has the following advantages:1. High precision machining: The carbon ceramic brake disc double end grinding machine has a high-precision grinding system and control technology, which can achieve precise machining of carbon ceramic brake discs.
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Carbon ceramic brake disc grinding has the following advantages:1. High machining accuracy: Since the horizontal double-end face grinder has two grinding heads, it can grind both surfaces of the workpiece at the same time, making it easier to control the parallelism, perpendicularity and surface roughness of the workpiece, thereby achieving higher processing accuracy.2. Improve production efficiency: The horizontal double-end face grinder can perform double-end face grinding at the same time.
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Product advantage:1. High precision: The use of numerical control technology and precision grinding head can achieve grinding accuracy to ensure the surface flatness and dimensional accuracy of the brake disc.2. High efficiency: Double end grinding makes it possible to grind both surfaces of the brake disc at the same time, which greatly improves the processing efficiency and reduces the processing time.3.
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CNC Double End Grinding Machine SX100D-5W,Carbon ceramic brake disc in order to solve the characteristics of wear and weight reduction and the use of special materials, but also brought difficult processing problems, this machine tool for the processing of carbon ceramic brake disc was born, my company has independent intellectual property rights, can complete the carbon ceramic brake disc at both ends of the same high-precision grinding.Working accuracy:Parallel difference0.008Flatness0.008Thickness difference0.015Surface roughnessRa0.32Main technical parameters:ItemUnitParameterMaximum machi
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Features of grinding of carbon ceramic brake disc:1. High Precision: The double end face grinding machine is equipped with a high-precision grinding wheel and a PLC control system, which ensures high grinding accuracy and stability.2. Easy Operation: The machine is designed with a user-friendly interface and a simple control panel. Operators can easily set the grinding parameters and monitor the grinding process.3.
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Brake disc double-sided grinding has the following advantages:1. High precision: Brake disc double-sided grinding can precisely control the grinding process, making the grinding results with high precision and stability. It can achieve micron level grinding accuracy to meet the requirements of various precision parts.2. High efficiency: Brake disc double-sided grinding has two independent grinding heads, which can grind the two opposite surfaces of the workpiece at the same time, greatly improving the processing efficiency.
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Features:1. The machine features a box structure with a vertical shaft for the table and platen. Lower grinding heads for reliable rigidity and thermal stability.2. The design of the spindle is a combination of double cylindrical roller bearing and bi-directional angular contact thrust ball bearing for greater stability and bending stress on the spindle.3.
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The machine can be used for grinding diesel connecting rod, carbon ceramic plate, carbon ceramic brake disc, cylinder head, valve block, square cylinder head and other large specification parts with high precision grinding, using reciprocating motion, cutting in grinding, mainly by four-axis CNC system; Anti-collision system of grinding wheel and fixture; Automatic lubrication system; Hydraulic and pneumatic systems, etc., Marposs measurement system automatically realizes 100% full inspection, automatic grinding, automatic compensation, automatic dressing, automatic cleaning, automatic lubrica
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This grinding method is commonly used for applications where tight tolerances and high surface quality are required, such as cylindrical parts used in automotive, aerospace, and hydraulic industries.One of the main advantages of cylinder double disc grinding is its ability to achieve precise parallelism and flatness on cylindrical surfaces.
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Features and advantages :1. The design of bicycle disc brake double sided face grinding machine solves the influence of grinding heat on the deformation of the machine tool, ensures that the machine tool works continuously for a long time, and has relatively good accuracy and stability.2. The bicycle disc brake double sided face grinding machine is equipped with hydraulic system, which can successfully eliminate the ball screw clearance, prolong the life of the ball screw, and keeps the grinding machine in the best working condition all the time.3.
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Product advantages:1. Efficient: The double-end face grinder adopts a double-head design, which can grind both surfaces of the workpiece at the same time, thereby improving processing efficiency. Compared with a single-end grinder, it can complete twice the processing tasks at the same time, saving time and labor costs.2. Accurate: The double-end grinder has a high-precision control system and stable mechanical structure, which can achieve precise grinding of workpieces. It can process flat, round or other shaped surfaces of the workpiece to ensure processing accuracy and surface quality.3.
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In today's industrial manufacturing field, high-precision and high-efficiency processing technology has become an indispensable part. To meet this demand, an advanced double disc grinding machine has been introduced, designed to handle hard, brittle, thin non-metallic parts as well as metal thin precision parts.For non-metallic parts, such as mobile phone frames and ceramic workpieces, the double disc grinding machine shows excellent performance. As an important part of the mobile phone, the appearance and accuracy of the mobile phone frame directly affect the user's experience.
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The double disc grinding, as an indispensable high-precision machining machine in modern industry, is leading the way in revolutionizing machining technology with its unique feeding method. Its design concept focuses on realizing an efficient and safe machining process to ensure that every workpiece achieves the desired results.In the feeding area, the double disc grinding utilizes a carefully designed feed tray that allows the product to be fed into the grinding zone without error.
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Features:1. Electrospindle technology for the disc grinding and dressing system. Engineered entirely for disc grinding applications to ensure stable, accurate and highly reliable operation during machining.2. All spindles are driven by brushless servo motors and precision ball screws.3. New machine frame design that makes machines more ergonomic.4.
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Double end grinding machines can process workpieces according to specific requirements through penetration, cutting, or vibration methods. The compact and fixed machine tool configuration ensures extremely high part precision at an extremely short production pace.Double disc grinder by adjusting the inclined grinding wheel towards the wedge gap, the radial/linear penetration method is used, resulting in extremely short cycle time.
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Introduction to Vertical brake disc double side grinding machine:A vertical double end face grinding machine, also known as a vertical double disc grinder, is a specialized piece of equipment used for precision grinding of flat and parallel surfaces on workpieces. It features two grinding wheels mounted vertically, with one on each side of the workpiece, allowing simultaneous grinding of both faces.The main components of a vertical double end face grinding machine include the machine base, grinding wheel spindles, workpiece clamping system, coolant system, and control system.
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As the core equipment in modern industrial manufacturing, double disc grinding machines have a high level of automation, and one of their most notable features is the realization of automatic loading and unloading. The realization of this function means that in the tedious processing, workers no longer need to manually place the workpiece on the grinder, nor do they need to personally remove the workpiece after processing is completed.
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The double disk grinding machine is favored in the manufacturing industry for its efficient and stable performance. It adopts a unique two-way roller rubber belt feeding method, which not only improves the friction coefficient significantly, but also endows the grinder with powerful grinding characteristics.
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Product descriptionHorizontal Double Disc Grinder is suitable for all kinds of materials from metal industries, glass, ceramics and plastics to semi-conductor industries.  Workpieces can be Tungsten Carbide, Sinter Metal, Hard Metal, Bronze, Aluminum, Quartz, Crystal, Sapphire, Optical Glass, MLCC, Ceramic Substrate, Zirconium, Engineering Plastics, Composite, NTC Substrate, PZT Substrate, Diamond dicing Blade, Ferrite, Silicon, Silicon Carbide, etc.Parameters of machine toolng accuracyItemSingle bitParameter numberWorkpiece diametermm20—180Workpiece thicknessmm1.5-40Grinding wheel diamet
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Features and Advantages:1. A lifting and lowering mechanism is installed on the connecting rod conveyor belt of the connecting rod processing line, which is used to adjust the height of the V-shaped trough and change the inclination angle of the conveyed connecting rod. It can meet the conveying requirements of connecting rods with different specifications. Height adjustment range: 60mm (can also be specially designed as required).2. The width of the supporting rod of the connecting rod conveyor belt of the connecting rod processing line is adjustable. The width adjustment range is 30mm.
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As an advanced machining equipment, double disc grinding machine has become the right-hand man in many industrial fields with its unique design and powerful functions. One of its most notable features is the use of two parallel grinding wheels grinding parts at the same time.This design enables the double disc grinding machine to grind from both end faces of the part at the same time during the processing process, which greatly improves the processing efficiency.
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Relate News
Carbon ceramic brake disc is a kind of brake disc made of carbon ceramic material, which has many excellent properties, so that it has been widely used in the field of braking. First of all, the carbon ceramic brake disc braking performance is very stable, almost no noise, which makes it ideal for occasions where high-precision braking is required. Secondly, the carbon ceramic brake disc is very light in weight, which makes the vehicle more flexible, while also reducing energy consumption.
The carbon ceramic brake disc has stable braking performance, no noise, light weight and small friction loss, and the carbon ceramic brake disc has high mechanical strength, can bear great shearing force and pressure, and can dissipate heat quickly; The carbon ceramic brake disc also has good braking performance and high temperature resistance; The service life of carbon ceramic brake disc is much longer than that of ordinary brake disc, which is the biggest advantage different from metal brake disc. In order to solve the characteristics of wear resistance and weight reduction, carbon cer
In the field of high-performance automobiles and racing cars, carbon ceramic brake discs have become a key component for improving braking performance and reducing body weight due to their excellent wear resistance and lightweight characteristics. However, this revolutionary material has brought unprecedented challenges in processing and manufacturing while bringing about a leap in performance - its extremely high hardness and brittleness make traditional processing methods difficult, inefficient and costly.
As an efficient machining equipment, double disc grinding machine is widely used in precision machining of various materials. However, different materials have different requirements for the grinding process due to the differences in their physical and chemical properties. Therefore, it is crucial to choose appropriate machining strategies and adjustment methods for different materials.First, machining strategy for metal materialsMetal is one of the most common processing objects of double disc grinding machines.
In the field of precision machining of ceramic electronic parts, double disc grinding machines have become indispensable with their unique advantages. Its high efficiency and precise processing characteristics greatly satisfy the urgent demand for high quality and high efficiency production of ceramic electronic parts.High-precision processing: Ceramic electronic parts often have extremely high requirements for dimensional accuracy and surface flatness.
In the field of precision ceramics manufacturing, polygonal ceramic tiles have attracted a lot of attention due to their unique shape and wide application prospects. However, due to its complex shape and material properties, the traditional grinding method is often difficult to meet the high precision and high efficiency production needs.
As a leader in modern precision machining technology, double disc grinding machines are increasingly used in the manufacturing field. Especially in the automobile manufacturing industry, double face grinding machine has shown its irreplaceable important position.
In modern automotive manufacturing, the precision and quality of components directly affect vehicle performance, safety and user experience. As key parts, brake discs and bearings have extremely high requirements for machining precision and surface quality. With their high efficiency, stability and precision, double disc grinding machines have become the core equipment for the machining of these parts.Highly efficient machining and increased productivityBrake discs and bearings are often produced in large batches, and consistent machining quality must be ensured at the same time.
As a high-precision and high-efficiency metal processing equipment, double disc grinding machine plays a pivotal role in modern industry. Its unique grinding method and advanced control system make it widely used in several industries.In the machinery manufacturing industry, double disc grinding machines are mainly used for precision grinding of bearings, gears, threads and other parts. These parts often have extremely high requirements for precision and surface finish, and those machines are able to meet these needs.
With the popularity of cycling and the continuous improvement of bicycle performance, the quality and precision of disc brakes, as a key brake component, are crucial to the performance and safety of the whole bicycle. In the manufacturing process of disc brakes, precision grinding is an important process to ensure the flatness, thickness consistency and surface quality of brake discs. As a kind of high-efficiency precision machining equipment, it becomes an important choice for bicycle disc brake grinding due to its unique machining characteristics.