Performance Comparison and Selection Advice of Different Types of Double Disc Grinding Machines

As an important mechanical processing equipment, double disc grinding machine plays a key role in industrial production. At present, the common the grinding machines on the market mainly include horizontal axis type, vertical axis type and rotary table type, etc., which have their own characteristics in terms of performance, and thus need to be considered comprehensively according to the specific processing needs when selecting the type.

Horizontal axis type double disc grinding machine usually has a large grinding area and high processing efficiency. Its grinding wheel axis is arranged horizontally, and its structure is relatively simple and easy to operate and maintain. This type of grinder is suitable for grinding workpieces of larger sizes and can maintain better stability and consistency in mass production. However, due to its structural limitations, it may not be able to achieve ideal processing results for some workpieces with complex shapes or extremely high precision requirements.

The vertical arrangement of the grinding wheel axis of the vertical shaft type double disc grinder makes the overall structure of the machine more compact and occupies less space. It performs well in grinding small, high-precision workpieces and can achieve high grinding accuracy and surface quality. However, relatively speaking, the machining range of the vertical axis type grinding machine is narrower, with limited grinding capability for large workpieces, and the cost of the equipment is usually higher.

Turntable type double disc grinding machine, on the other hand, drives the workpiece for grinding through the rotating table, which has a high degree of automation and production efficiency. It can grind multiple workpieces at the same time and is suitable for large-scale assembly line production. However, the adjustment and maintenance of the rotary grinding machine is relatively complicated, and the technical requirements for the operator are also high.

When selecting the type, first of all, the size, shape, material and precision requirements of the workpiece to be processed should be clarified. For large, simple shaped workpieces with high requirements for machining efficiency, horizontal axis type double face grinding machine may be a better choice. For small, high-precision, complex-shaped workpieces, vertical axis type grinding machine is more suitable. In mass production, where the degree of automation and productivity need to be considered, a rotary grinding machine may be more advantageous.

In addition, parameters such as the grinding force of the grinder, grinding wheel speed and feed speed should also be considered. Grinding force grinding machine is suitable for higher hardness of the material; grinding wheel speed of the equipment can improve grinding efficiency, but the cooling and lubrication requirements are also higher; feed speed directly affects the processing accuracy and surface quality.

At the same time, the stability, reliability and after-sales service of the equipment are also factors that cannot be ignored. Good stability of the grinding machine to ensure long-term stability of the processing accuracy; reliable equipment can reduce downtime; quality after-sales service can solve the problems encountered in the use of equipment in a timely manner to ensure smooth production.

In summary, the choice of different types of double disc grinding machine need to take into account the characteristics of the workpiece, processing requirements, equipment performance and manufacturers of services and other factors, only to make a reasonable selection, in order to give full play to the advantages of the double disc grinding machine, improve production efficiency and product quality.