Tool selection and grinding process optimisation for double disc grinding machines

The wide application of double disc grinding machines in industrial production relies heavily on the correct selection of tools and the optimisation of the grinding process. The reasonable configuration of these two aspects directly determines the quality, precision and productivity of the machined parts.

Tool selection is the key link in machine. The first thing to consider is the material of the tool. Common tool materials include corundum, silicon carbide and so on. Corundum tools have high hardness and are suitable for grinding materials with high hardness; silicon carbide tools have better self-sharpening properties and are suitable for grinding softer materials. For workpieces of different hardness and material, choosing the right tool material can significantly improve the grinding effect and tool life.

The grit size of the tool also has an important influence on the grinding quality. Coarse-grained tools are suitable for removing large amounts of material quickly and are used in the roughing stage; fine-grained tools provide a finer surface finish and are used in finishing. In practical selection, the tool grit size needs to be determined according to the accuracy and surface roughness required for machining.

The shape and size of the tool also needs to match the shape of the workpiece and the grinding requirements. For example, for flat grinding, a flat-type tool should be selected; for shaped workpieces, a customised tool with a special shape may be required.

In terms of grinding process optimisation, the setting of grinding parameters is crucial. Grinding speed directly affects processing efficiency and surface quality. Higher grinding speeds can improve productivity, but may lead to high temperatures, affecting workpiece accuracy and tool life. Therefore, it is necessary to find an optimal balance of grinding speed according to the material properties of the tool and workpiece.

The selection of the grinding depth should be based on the initial allowance of the workpiece and the accuracy requirements. Too large a grinding depth may lead to workpiece deformation and surface burns, while too small a depth will reduce productivity. Usually, under the premise of ensuring accuracy, a larger grinding depth should be selected as much as possible to improve processing efficiency.

The optimisation of feed speed should not be neglected. Too fast a feed rate may make the tool and workpiece under excessive pressure, resulting in increased tool wear and workpiece surface quality degradation; too slow will reduce productivity. Reasonable feed rate should be adjusted according to the grinding depth, tool material and workpiece material and other factors.

In addition, the use of coolant is also part of the optimisation of the grinding process. Effective cooling can reduce the grinding temperature, reduce thermal deformation and burns, and improve surface quality and tool life. At the same time, choosing the appropriate grinding method, such as penetrating grinding or plunge-cut grinding, can also improve processing efficiency and quality according to different workpiece characteristics and production requirements.

In summary, tool selection and grinding process optimisation for double disc grinding machine is a systematic project with interrelated and mutual influence. Only by comprehensively considering various factors and constantly testing and adjusting can we achieve efficient, high-quality grinding processing and meet the increasingly stringent requirements of industrial production.