Fully-automatic double disc grinding machines: efficient and precise solutions for connecting rod machining

In modern machinery manufacturing, efficient and accurate machining equipment is the key to improving productivity and product quality. As a leader in the field of connecting rod machining, the fully automatic double disc grinding machine has revolutionized the connecting rod manufacturing industry with its excellent automation performance and precise machining capability.

This machine adopts advanced CNC technology, realizing one-stop machining process from rough grinding to finish grinding, and completing the machining tasks in strict accordance with the process requirements no matter how the thickness allowance of the connecting rods changes. Its closed-loop control system combined with the online automatic measurement function can provide real-time feedback of measurement data and automatic compensation to ensure the stability and reliability of machining accuracy. Once the machining dimensions are detected to be out of tolerance, the grinder will immediately start the sound and light alarm system and record the fault information, and at the same time, it will make corresponding treatment according to the specific requirements of the connecting rods, which effectively avoids the generation of non-conforming products.

In order to further improve the processing efficiency and management level, the grinder is also equipped with historical data and record query function. Users can easily query the machining size data of all connecting rods in the past month, and carry out statistical analysis or linear analysis to provide powerful support for production optimization. At the same time, the query function of equipment status and operation records also helps users to understand the health condition of the equipment in time and prevent potential failures.

In terms of grinding wheel management, the fully automatic double disc grinder shows its high level of intelligence. The innovative algorithm analyzes the grinding wheel wear and accurately determines the timing of grinding wheel dressing, which not only guarantees the processing quality, but also maximizes the utilization rate of the grinding wheel. When the grinding wheel wears to the limit size, the grinder will automatically stop loading and issue an alarm signal to ensure production safety.

In addition, the grinder also pays attention to operation safety and environmental protection. The machining area is fully enclosed and equipped with electronically controlled locking guard doors, effectively preventing unauthorized personnel from entering. The discharge position adopts a large water volume purified water rinsing system to ensure that the surface of the connecting rod is clean and free of iron filings, which meets the requirements for subsequent processing or use. Meanwhile, the grinding machine is also insulated to reduce the impact of grinding heat on the machine tool and improve the stability and reliability of the equipment.

The fully automatic double disc grinding machine also excels in terms of its coolant circulation system. The independently configured coolant circulation system is equipped with a thermostatic control function, which ensures temperature stability during the machining process. The application of magnetic drum separator and inclined horizontal belt filter makes the filtration precision of the coolant up to 15μm or less, which effectively prolongs the service life of the coolant and reduces the pollution to the environment. Meanwhile, the addition of the water level alarm function further enhances the safety and reliability of the system.

To summarize, with its high efficiency, precision and intelligent processing performance as well as perfect safety and environmental protection measures, the fully automatic double disc grinding machine has become an ideal choice in the field of connecting rod processing. In the future development, we have reason to believe that it will continue to lead the industry progress and contribute more power to the transformation and upgrading of the manufacturing industry.